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On the Internet you can find almost all the information about a particular industry, to learn almost everything. But in the sphere of production reportage lot of white spots that I personally would like to eliminate.
One such topic was suddenly manufacture tubes for creams and toothpastes. Why all of a sudden? Probably because they do not even thought that there is such a production as long as I was not offered to stay on this report in response to my questions about how to make toothpaste
Here high-pressure aluminum pill pulled almost finished tube. Everything happens very quickly, press, we can say knock out tuba roundels. Here noisy, pixis even the floor is shaking under my feet.
Tube comes with a neck on which there is thread - amazing filigree work for the press, which in a split second makes this piece. Here is cut too much from the tube, they all have the same standard length - in the background you can see a box of scraps.
A little distracted, but we will continue the tour. Next tuba come here. This annealing furnace, in which the blanks are subjected to a high temperature. This is done so that the metal is softer and Toubou could quietly crush in your hands, squeeze out the contents.
As you can imagine this is done so that the content of tubes was not oxidized and are available throughout the life of the product. Varnish, which is converted into the polymer is neutral in all respects. As I said, these tubes in their characteristics much better analogues of flooring because they are more likely to retain the contents with natural ingredients - while squeezing pixis the air content does not get inside, so - no oxidation.
After polymerization of the inner tube to reach a drive here, where there may be several hundred pixis workpieces at a time. This is done in order to stop in the event of one of the line (wherein a tube is punched) and the other part of the line is not idle.
After this white blank misses pixis the machine that prints on the surface of the tube a certain pattern. In this case, baby cream. The worker, who monitors the process, before the eyes of lies is such a piece of paper with a sample drawing.
Line for the production of tubes was bought in the early 90s and works fairly well to this day. Machine is capable pixis of applying a pattern of five colors. Here's how: trees with a certain dip in the stencil with paint tray and disc temperature is applied to a certain part of the picture tube. Next shaft with another stencil and color does the same thing, and so five times.
Here in the shop worth another line for the production of tubes. She is older than the previous one, it more than forty years, but it works properly. Principle tubes production on this line is not different from what you see above, the only difference is that the rate is less than the line drawing and color, which can be applied to the tube consists of only three colors.
Drive looks different. Anyway, this line of Soviet production, and that - German unites them is that both work quite effectively. By the way, the volume of production at the factory so that these lines have to work around the clock, and nothing cope.
Incidentally, the production in the plant complies with international quality standards ISO9001. pixis Here their orders, many major manufacturers, including foreign ones, for example, pixis Procter & Gamble, for which these notorious toothpaste (pictured below). Until the end of 2013 commissioned by Procter & Gamble factory producing laminate tubes, pixis are now negotiating for their production of aluminum tube.
However, laminate flooring, which is made of tubes, also not as simple as it seems. In fact, it consists of 5 layers to the package were of sufficient quality to be stored for a certain period of the desired product. Try to dissect the packaging from their toothpaste and tell me what you got
Well, like all, and now you know how to produce tubes.
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